Inventions & Engineering

Why good inventions arrive late

Travellers crossing a polished airport station platform towards a red and white train, several of them pulling upright wheeled suitcases behind them by extended handles.
The wheeled case only beat the carried case once terminals grew long, floors turned smooth and porters disappeared. Photograph by Marek Ślusarczyk (Tupungato) · CC BY 3.0

Humans reached the Moon in 1969. Humans put decent wheels on a suitcase in 1987.

That gap is the whole puzzle, and it isn't a joke about how stupid people used to be. The suitcase is the best-known case of a thing that looks embarrassingly obvious in hindsight and somehow wasn't available, and if you can work out why it was late you've got a general tool for thinking about technology — including the technologies that are late right now and that you can't see.

Start with the suitcase, because the dates are checkable and they're stranger than the story usually told about them.

What actually happened with the suitcase

Bernard Sadow ran a luggage company in Massachusetts. In 1970, coming back from a holiday and hauling two heavy cases through customs, he watched a worker wheel a heavy machine along on a wheeled skid. He went home, took castors off a wardrobe trolley, screwed four of them to the bottom of a case, fitted a strap, and filed a patent. It was granted in 1972 as "Rolling Luggage".

Department stores turned him down. The objection reported at the time wasn't that it didn't work — it was that men wouldn't buy it, because carrying the bags was the man's job and a wheeled case looked like an admission of weakness. Macy's eventually took it, and it sold.

Except that Sadow's design isn't the one you own. Four small castors and a tow strap means the case trails behind you flat on its back, wanders sideways, and tips over on any bump. It was a real improvement and a slightly annoying object.

The thing you actually use arrived seventeen years later. In 1987 Robert Plath, a Northwest Airlines pilot, put two wheels on one narrow edge of an upright case and gave it a rigid telescoping handle. That's the Rollaboard, and it's a genuinely different machine: it stands up on its own, it rolls in a straight line, the handle gives you leverage over the wheels, and it's sized to go in an overhead locker. He sold them to other crew out of his garage before founding a company to make them properly.

So the invention wasn't one event. It was a bad version in 1970 and a good version in 1987, and the second one was the one that mattered.

"Nobody thought of it" is almost always false

Here's the correction that spoils most versions of this story. Sadow didn't have the idea first. Wheeled trunks and wheel-fitted cases turn up in patent archives and mail-order catalogues decades earlier, and porters had been trundling luggage on wheeled trolleys for a century. Foldable little luggage carts — a metal frame, two wheels, an elastic strap — were an ordinary purchase in the 1960s.

Wheels were not a mystery. Suitcases were not a mystery.

This is the pattern almost everywhere you look. Go hunting for the "first" version of any obvious invention and you'll find someone did it earlier, made a working example, and got nowhere. The interesting question is never who first had the thought. It's why the thought stayed useless for so long, and that has answers, and they're usually about the world around the invention rather than the invention itself.

An invention needs the machines that make it possible

Some things are late because you genuinely cannot build them yet, and the missing piece is often something dull.

Steam is the standard example. Hero of Alexandria described a spinning steam-driven ball in the first century AD. It was a curiosity, and it stayed one for sixteen hundred years, because a toy that squirts steam and an engine that does work are separated by metallurgy. You need to cast large pressure vessels that don't burst, you need cylinders that are actually round, and you need fuel cheap enough that wasting most of the heat doesn't ruin you.

Thomas Newcomen got an engine working in 1712, and it was staggeringly inefficient, which was survivable because it sat at a coal mine and burned coal that was hard to sell. James Watt patented the separate condenser in 1769 and then couldn't make the thing properly, because nobody could bore a cylinder accurately enough to stop steam whistling past the piston. What rescued him was John Wilkinson's boring machine, patented in 1774 and developed for making cannon. Watt's engine became practical because the arms trade had learned to drill a straight hole.

The bicycle tells the same story in reverse. There's nothing in a bicycle a Roman engineer couldn't have imagined, and everything in it he couldn't have made: drawn steel tube, a roller chain, ball bearings, a wheel that works in tension through thin wire spokes, and rubber. The two-wheeler starts as Karl Drais's running machine in 1817 and only becomes the object we'd recognise with John Kemp Starley's Rover safety bicycle of 1885 and the pneumatic tyre that John Boyd Dunlop reintroduced in 1888 — reintroduced, because Robert William Thomson had patented one in 1845 and the world hadn't had a use for it.

Apply that to the suitcase and it stops looking silly. A rolling case needs small wheels with sealed bearings that survive kerbs and grit, a telescoping handle stiff enough not to rattle, and a shell that's light and rigid at once. Injection-moulded plastics, aluminium tube and ballistic nylon are all twentieth-century arrivals. A wheeled leather trunk on cast-iron castors, dragged over cobbles, is a worse experience than carrying it.

And the world has to be shaped to receive it

The bigger reason for lateness usually isn't the object. It's everything around the object.

Wheels want floors. In 1950 a traveller went by train, was met at the door, had a porter, and crossed maybe fifty metres of concourse. By the 1980s the same traveller was walking a kilometre of polished terminal floor, alone, having checked in themselves, because air travel had gone mass-market and airports had grown into hub-and-spoke complexes with gates a long way from the entrance. Porters largely vanished. The distances exploded. Only then did the case that rolls beat the case you carry — not because the design improved, but because the floor did.

The shipping container makes the point at industrial scale. Malcom McLean's converted tanker Ideal X sailed from Newark to Houston in April 1956 carrying fifty-eight boxes. Putting cargo in a box is not a difficult idea and it wasn't a new one. What took another two decades was everything the box implied: cranes that could lift it, ships built as cellular racks rather than holds, lorries and rail wagons with matching locks, ports rebuilt on open land away from old city wharves, customs procedures that would accept a sealed unit, and — crucially — agreed dimensions, so a box loaded in one country fitted the equipment in another. Those standard sizes were argued through international standards committees in the 1960s. Before the standards, a container was a private convenience. After them, it was infrastructure.

This is the general shape of it. Most inventions aren't standalone. They're one piece of a system, and a piece that arrives before the rest of the system doesn't work, gets called a failure, and is forgotten by the time the system is ready.

Sometimes you're only waiting for the price to fall

A third kind of lateness has nothing to do with feasibility. The thing works fine. It just costs too much, and then one day it doesn't.

Aluminium is the cleanest case. It's the most abundant metal in the crust and it was once a precious material — Napoleon III is supposed to have kept aluminium cutlery for his most important guests, and when the Washington Monument was capped in 1884 the cap was aluminium, chosen partly because the metal was exotic and expensive. The problem was that aluminium clings to oxygen and separating it needs enormous amounts of energy. In 1886 Charles Martin Hall in Ohio and Paul Héroult in France independently worked out the same electrolytic process, in the same year, both aged twenty-two. Within a few years the price had collapsed by orders of magnitude. Nothing about the metal changed. The cost of electricity did.

Solar cells did it again, more slowly. Bell Labs demonstrated a practical silicon photovoltaic cell in 1954 at around six per cent efficiency, and it was so expensive that its first serious job was powering a satellite, where nobody could run an extension lead. The physics was finished in the 1950s. The economics took another half-century of manufacturing scale, and the technology that "arrived" in the 2010s had been sitting there, working, for sixty years.

The ballpoint pen sits in the same bracket. John Loud patented a ball-tipped pen in 1888 and it was fine for marking leather and useless on paper. The block was ink: too thin and it flooded, too thick and it wouldn't flow. László Bíró, working with his brother György, a chemist, got the viscosity right in the late 1930s, and the pens found their first big customer among aircrew, because fountain pens leak when the cabin pressure drops. The idea was fifty years old. The chemistry and the ball-grinding tolerances weren't.

Ripe ideas get invented twice

If lateness were about lone geniuses, inventions would be scattered randomly through history. They aren't. They cluster, and they duplicate.

Alexander Graham Bell and Elisha Gray filed telephone paperwork at the same patent office on the same day, 14 February 1876. Charles Darwin and Alfred Russel Wallace arrived at natural selection separately and had their work read out together in 1858. Newton and Leibniz both built the calculus. Photography was announced by Daguerre and Talbot within months of each other in 1839. Hall and Héroult, again, same process, same year, no contact.

In 1922 the sociologists William Ogburn and Dorothy Thomas collected these cases in a paper with the blunt title "Are Inventions Inevitable?" and listed nearly a hundred and fifty examples of independent duplicate invention. Their argument wasn't that individuals don't matter. It was that the pool of available knowledge and materials at any moment defines a limited set of next steps, and when a step becomes possible several people take it at once, because they're all reading the same journals and using the same tools.

Which cuts both ways. It explains why some things can't be invented early no matter how clever you are. It also explains why, when something is genuinely ripe, delaying it is hard.

People and institutions can hold the door shut

None of the above covers the cases where the thing was possible, affordable and wanted, and still didn't happen. For those you have to look at who lost.

Containerisation threatened dockworkers whose skill was packing irregular cargo by hand, and the ports where they worked; the disputes ran for years and shaped where container terminals ended up being built. Early aviation in America jammed itself solid in patent litigation — the Wright brothers' control patents were used so aggressively that the government eventually forced the industry into a cross-licensing pool in 1917 so aircraft could be built for the war. Before that, a broad patent claimed by George Selden had been used to license the entire American motor industry until Henry Ford fought it and won on appeal in 1911.

Standards lock in too. Once a keyboard layout, a track gauge, a plug shape or a file format has millions of users, a better version has to be enormously better to be worth the switch, because everyone has to move at once or nobody benefits. Plenty of superior designs have died of being second.

And demand has to exist at all. Mesoamerican cultures made wheeled ceramic figurines — the principle was right there in the toy box — but had no draft animals to pull carts, no suitable roads, and mountainous terrain where human porters beat wheels. The wheel wasn't missing. The point of it was.

What to do with all this

The useful habit is to stop asking whether something is a good idea and start asking what it's waiting for. There's normally a specific answer: a material, a machine tool, a price per unit, a standard, a network of complements, a set of habits, or an institution with something to lose.

It also means the "why did nobody think of this" reaction is nearly always the wrong reaction. Somebody did. Their prototype is in an archive.

And it should make you suspicious of your own sense of what's obvious. The wheeled suitcase looks inevitable now because you're standing in a terminal with a smooth floor and a long walk, and no porter, holding a moulded shell on sealed bearings. Take away any one of those and it isn't obvious at all — it's a slightly stupid product that keeps falling over.

Somewhere in a warehouse there's a thing that works and doesn't sell. It's waiting for a floor to be built.

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